Product Description
Product Description
2BE liquid ring vacuum pump is CHINAMFG liquid ring vacuum pump and is used to transport gases and vapors, predominantly for intake pressures below atmospheric pressure. Our 2BE liquid ring vacuum pump is available in 20 models, and is ATEX Certified. It offered It offered Suction capacity from 150 to 38000m³/h. It has reliable operation and economic power consumption. We also have 2BE pump with Partition wall in pump casing special for paper industry.
We offer same outline dimensions for bolt-on replacement and equivalent performances with original 2BV liquid ring vacuum pump.
|
ITEM |
UNIT |
Quantity |
|
Supply Ability |
per month |
2,000set |
2BE series water ring vacuum pumps and compressors are the products with high efficiency and economical power, which are manufactured by our company integrating with the advanced technology of the imported products from Germany. These series products adopt CHINAMFG and single action structure and have many advantages, such as, compact structure, convenient maintenance, reliable running, high efficiency and economical power. Comparing with the SK, 2SK, SZ series water ring vacuum pumps used widely in our country at present, the 2BE series products are the ideal replacements of them for high vacuum, low power, and running reliability
Product Series
Company Profile
Certifications
Packaging & Shipping
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Samples: |
US$ 10000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
Can Vacuum Pumps Be Used for Leak Detection?
Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:
Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.
Here are some ways in which vacuum pumps can be used for leak detection:
1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.
2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.
3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.
4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.
5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.
In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by Dream 2024-05-16
China Standard HP Series No-Leakage Low Noise Industrial Vacuum Dry Pump with Hot selling
Product Description
Product Description
Piston Oil Free Air Compressor Vacuum pump
OverviewSuoto piston vacuum pump is compact, light and attractive in design. It uses the big starting torque and is specially designed for low temperature environment. It is guaranteed start normally in winter’s low temperature. It is applicable to vacuum packaging, vacuum freezing, automobile reparation, gas analysis, medicine mechanism, printing mechanism and other vacuum evacuations.
This kind of pump is widely used in food packaging, scientific research, medical treatment, electronics, chemicals, medicine and laboratory of universities and colleges.
|
Technical Specifications |
|
|
Model |
HP-295 |
|
Voltage |
220V/50HZ; 110V/60HZ |
|
Free air displacement |
60L/min |
|
Ultimate Vacuum |
700mmHg |
|
Power |
325w |
|
Dimension |
250x110x180mm |
|
Using the environment |
5-40ºC |
|
Voltage resistance strength |
1600V/50HZ 1min No breakdown |
|
N.W. |
6.5KG |
Detailed Photos
Packaging & Shipping
Packing Details : One pump in One plywood case
Delivery Details : 30 days after order confirmation
Standard package without original wood, no fumigation needed.
Company Profile
ZheZheJiang oto Pump Industrial Co., Ltd. is a professional pump manufacturer integrating R&D, manufacturing, sales and service as a whole, which has been certified by ISO9001 international quality management system.
Located in Xihu (West Lake) Dis.a Industrial Park, ZheJiang , CHINAMFG Pump Industrial possesses 2 manufacturing bases in ZheJiang and ZHangZhoug. Since our inception, CHINAMFG Pump Industrial has been committed to the innovation and development of various pumps. Our leading products include self-priming trash pump, centrifugal pump, submersible pump, diaphragm pump, vacuum pump, diesel pump, fire pump, etc.
FAQ
Q: Can I chat with you online? What is your company official website?
Q: What type of company CHINAMFG is?
A: CHINAMFG is a manufacture and trading company, has factories in ZheJiang and ZHangZhoug, with export and import license.
Q: What kinds of pumps do you supply?
A: Our products including self-priming trash pump, centrifugal pump, diaphragm pump, submersible pump, chemical pump, oil pump, diesel pump, fire fighting pump, etc.
Q: What is your payment terms?
A: Alibaba Trade Assurance, Western Union, Paypal, T/T, L/C, etc.
Q: Can you provide OEM, ODM service?
A: Yes. We have factories in ZheJiang and ZHangZhoug, we can make products according to your requirements.
Q: Why should we buy from you?
A: We are committed to provide best quality products at minimum delivery time and competitive price. We believe this is what customer wants. We are satified until customers are.
Q: What is your warranty period?
A: We provide 1 year of unconditional warranty on our products for the manufacturing defects.
Q: What about delivery time?
A: Normally our production time is within 2 weeks. Please confirm before order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Acting Form: | Single-Acting |
| Type: | Centrifugal Pump |
| Displacement: | Variable Pump |
| Performance: | No Leak |
| Samples: |
US$ 180/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What are the cost considerations when purchasing or installing small vacuum pumps?
When purchasing and installing small vacuum pumps, there are several cost considerations to keep in mind. These costs can vary based on factors such as the type of pump, application, and installation requirements. Here are key cost considerations:
1. Initial Purchase Cost:
The initial purchase cost of the vacuum pump is a significant factor. Different types of small vacuum pumps come with varying price tags. For example, diaphragm and rotary vane pumps are generally more affordable than high-end scroll pumps or specialized pumps for specific applications.
2. Pump Type:
The type of vacuum pump you choose will impact the cost. Oil-free pumps may be more expensive upfront but can reduce long-term maintenance and oil-related costs.
3. Application Requirements:
The specific requirements of your application can affect costs. For instance, if your application demands a high vacuum level or precise control, you may need a more advanced and costly pump.
4. Maintenance Costs:
Consider the long-term maintenance costs of the pump. Oil-lubricated pumps require regular oil changes and maintenance, which can add to the overall cost of ownership. Oil-free pumps generally have lower maintenance costs.
5. Installation Expenses:
Installation costs may include labor, materials, and any necessary modifications to your equipment or facility. Some pumps may require specialized installation, especially in industrial or laboratory settings.
6. Operating Costs:
Factor in the ongoing operating costs, such as electricity consumption. Energy-efficient pumps may have lower operational expenses over time.
7. Warranty and Service:
Check the manufacturer’s warranty and the availability of service and spare parts. A longer warranty can provide cost savings by reducing repair expenses.
8. Life Cycle Costs:
Consider the total cost of ownership over the pump’s expected lifespan. A higher upfront cost may be justified if it results in lower overall operating and maintenance costs.
9. Energy Efficiency:
Energy-efficient pumps may have a higher initial cost but can lead to significant savings in energy bills over time.
10. Regulatory Compliance:
Some industries or applications may require compliance with specific regulations or safety standards, which could add costs related to compliance testing and certification.
11. Customization:
If your application requires customized features or configurations, be prepared for potential customization costs.
12. Spare Parts and Accessories:
Consider the availability and cost of spare parts and accessories, as well as any additional components you may need for your specific application.
It’s essential to perform a thorough cost analysis that takes into account both the initial purchase cost and the long-term operating and maintenance expenses. This analysis will help you make an informed decision when selecting a small vacuum pump that aligns with your budget and application requirements.
Additionally, consult with manufacturers or suppliers to obtain detailed cost estimates and explore any available financing options or discounts that may apply to your purchase.
Are there maintenance requirements for keeping small vacuum pumps in good condition?
Yes, maintaining small vacuum pumps is essential to ensure their optimal performance, longevity, and reliability. Regular maintenance helps prevent breakdowns and reduces downtime. Here are some common maintenance requirements for small vacuum pumps:
1. Inspection:
Regularly inspect the pump for visible signs of wear, damage, or loose components. Look for leaks, cracks, or worn seals. Address any issues promptly to prevent further damage.
2. Oil Changes:
If your vacuum pump uses oil lubrication, adhere to the manufacturer’s recommendations for oil changes. Regular oil changes help maintain proper lubrication, preventing excessive wear on internal components.
3. Filter Replacement:
Filters in the vacuum system should be checked and replaced as needed. Clogged or dirty filters can hinder pump performance and may allow contaminants to enter the system.
4. Lubrication:
For pumps that require lubrication, ensure that the lubricant levels are within the recommended range. Lubricate bearings and moving parts according to the manufacturer’s guidelines.
5. Seal Inspection:
Inspect the seals and gaskets for signs of wear, cracks, or deterioration. Damaged seals can lead to air leaks, reducing vacuum efficiency.
6. Cleaning:
Keep the exterior of the pump clean and free from debris. Dust and dirt can affect cooling and ventilation, potentially causing the pump to overheat.
7. Performance Testing:
Regularly test the pump’s performance to ensure it meets the required vacuum level and flow rate. Adjust or recalibrate as necessary to maintain consistent performance.
8. Safety Checks:
Perform safety checks to ensure that all safety features and mechanisms are in working order. This is particularly important in medical and laboratory settings where the safe operation of the pump is critical.
9. Vibration Analysis:
Monitor vibration levels in the pump. Excessive vibration can indicate misalignment or worn components. Address vibration issues to prevent further damage.
10. Maintenance Logs:
Keep detailed maintenance records, including dates of inspections, repairs, and replacements. This helps track the pump’s maintenance history and plan future maintenance tasks.
11. Professional Service:
For more complex maintenance tasks or repairs, consider having the pump serviced by a professional technician or the manufacturer’s service center. They can perform in-depth diagnostics and repairs as needed.
It’s important to follow the manufacturer’s maintenance guidelines and recommendations specific to your vacuum pump model. Proper maintenance not only prolongs the pump’s life but also ensures it operates efficiently and safely, reducing the risk of unexpected failures.
What are the advantages of using a small vacuum pump in specific applications?
Small vacuum pumps offer various advantages in specific applications across multiple industries. These advantages make them valuable tools for achieving specific tasks efficiently. Here are some key advantages:
1. Portability:
Small vacuum pumps are compact and lightweight, making them easy to transport and use in various locations. Their portability is especially beneficial for fieldwork, mobile applications, and situations where mobility is essential.
2. Precision and Control:
Small vacuum pumps provide precise control over the vacuum level, allowing for accurate and controlled processes. This level of control is crucial in scientific research, medical procedures, and manufacturing applications requiring fine-tuned vacuum conditions.
3. Oil-Free Operation:
Many small vacuum pumps, such as diaphragm pumps, operate without the need for oil lubrication. This oil-free operation is essential in applications where oil contamination is undesirable, such as in laboratories and cleanroom environments.
4. Low Maintenance:
Compared to larger industrial vacuum systems, small vacuum pumps often have simpler maintenance requirements. They are designed for ease of use and may require less frequent servicing, reducing downtime and maintenance costs.
5. Energy Efficiency:
Small vacuum pumps are energy-efficient, especially when equipped with features like variable speed drives (VSDs). VSDs allow the pump to adjust its speed based on demand, minimizing energy consumption and reducing operational costs.
6. Quiet Operation:
Some small vacuum pumps, such as scroll pumps and diaphragm pumps, operate quietly. This characteristic is advantageous in environments where noise levels need to be minimized, such as in laboratories, medical facilities, and offices.
7. Versatility:
Small vacuum pumps can be used in a wide range of applications, including vacuum filtration, rotary evaporation, sample concentration, and air sampling. Their versatility makes them suitable for diverse industries, from pharmaceuticals to electronics manufacturing.
8. Cost-Effectiveness:
Small vacuum pumps are often more cost-effective than larger industrial vacuum systems. They offer a balance between performance and affordability, making them accessible to a broad range of users and applications.
It’s important to note that the advantages of using small vacuum pumps are application-specific. To maximize the benefits, it’s essential to select the right type of pump that matches the requirements and constraints of the specific application.
editor by Dream 2024-05-09
China factory 220V Two Fast Industrial Type Air Pump Air Cooled Screw Vacuum Pump for Biological Medicine Food Chemical with Dry Oil-Free for Clean Vacuum with Best Sales
Product Description
Product Information
1.About us
We are in HangZhou, ZheJiang , which is the hometown of CNC Router. We are focus on CNC Machine Parts.
We’ve been in this business for more than 10 years.
2.What products do we have?
We have many CNC Machine Parts , include Spindle,Inverter,stepper motor,driver,guide rail,sliding block,
rack,gear box,water pump,dust collector,coupling,tool-setter,tool cutter. And so on …
3.How we guarantee the quality of the products?
Each batch of products will pass the test before leaving the factory.
Before delivery, we will check the list 1 by one.
4.Why you should choose us?
We are focus on CNC Router Parts more than 10years. We can provide you with the overall solution, We
can offer you many type CNC products.Just tell us which you need , we will provide you as the best price
and the best quality and service.
5.What’s the payment term?
We normally accept T/T, Western Union, L/C, and Paypal.
6.What about the shipping ?
We support multiple modes of transportation,such as by express,by air,by sea,by rail and so on.
Also can shipping by DHL\FedEx\TNT\UPS\EMS and so on.
We can offer different type transactions: FOB\EXW\FCA\DAP\CIF.
We can also help you to keep other suppliers goods at our warehouse and shipping together.
7.How to place an order?
Just tell us what you need , then we can make a Invoice for you. If all OK , then make the order and we
shipping to you the goods ASAP.
In order to ensure that all products are what you need, we will show you the pictures, drawings, videos
and so on before shipping .
8.What about the delivery time?
We have a large warehouse and most of our goods are in stock.When you have order, we can shipping
the goods fast.
Generally speaking, the time from our warehouse to the forwarder is about 2 days, and then the goods
can be sent by DHL FedEx UPS TNT to you.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | on Line Service |
|---|---|
| Warranty: | on Line Service |
| Logo Printing: | with Logo Printing |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Basic knowledge of vacuum pump
A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.
How it works
A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.
Vacuum Pump Materials
There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes. 
Typical application
Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures. 
Vacuum Pump Cost
Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.
editor by Dream 2024-05-09
China Best Sales Chemical Grade Industrial Lobe Pump/ Rotor Pump/ Rotary Lobe Pump with Atex Approved vacuum pump belt
Product Description
Chemical Grade Industrial Lobe Pump/ Rotor Pump/ Rotary Lobe Pump with Atex Approved
Pumps works with shearing, grinding high-speed stirring Grinding process occurs in the relative movement between the 2 teeth with 1 revolving in high speed and another still, which makes the material between the teeth receive strong shearing and abrasion in addition to high frequency vibration and high speed swirl. The above forces effectively evenly disperse, emulsify, smash the material.
Colloid mill works with shearing, grinding high-speed stirring Grinding process occurs in the relative movement between the 2 teeth with 1 revolving in high speed and another still, which makes the material between the teeth receive strong shearing and abrasion in addition to high frequency vibration and high speed swirl. The above forces effectively evenly disperse, emulsify, smash the material.
Tchnical Parameters 🙁 For reference ONly )
|
Model |
Power |
Capacity
|
Fineness
|
Weight |
Machine Size |
|
FX-50 |
1.5kw |
10-15 kg/h |
50-100 mesh |
50 kg |
530*260*580 mm |
|
FX-80 |
4kw |
60-80 kg/h |
80-150 mesh |
150 kg |
600*410*930 mm |
|
FX-110 |
7.5kw |
100-200 kg/h |
80-150 mesh
|
175 kg |
700*430*1000 mm |
|
FX-130 |
11kw |
300-500 kg/h |
80-200 mesh |
285 kg |
990*440*1000 mm |
|
FX-160 |
15kw |
500-600kg/h |
80-200 mesh |
300kg | 1000*460*1050 mm |
|
FX-180 |
18.5kw |
700-800 kg/h |
80-200 mesh |
375 kg |
1000*490*1100 mm |
|
FX-210 |
30kw |
1000-1200kg/h |
80-200 mesh | 700kg | 1260*600*1230 mm |
|
FX-240 |
45kw |
1200-1500 kg/h |
100-200 mesh |
920 kg |
1330*630*1280mm |
|
FX-300 |
75kw
|
3000-4000 kg/h |
100-200 mesh |
1300 kg |
1500*800*1120mm |
After-sales Service
1.Warranty time: 1 year, from the date which the product is qualified commissioning.
Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer.
2. Commissioning services: the product’s installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,
and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.
RFQ
Q: Are you a factory?
A: Yes we are a factory with more than 20 years manufacturing experience. One is in JZheJiang Province,
Another is in HangZhou next to our office.
Q:I’m new in our industry,but I’m planing to set up a factory, what canI do?
A: We will design the most suitable proposal based on your actual situation, such as the daily production,raw material formula, factory layout, etc. Also we would like to intro- duce some excellent suppliers of raw materials, bottles,labels, etc if needed. After sales, engineer will be send to fields installation, training and commissioning.
Q: How can you control the quality before delivery?
A: First, our component/spare parts providers test their products before they offer com- ponents to us.Besides, our quality control team will test machines performance or running speed before shipment. We would like to invite you come to our factory to verify machines yourself. If your schedule is busy, we wil take a video to record the testing procedure and send the video to you.
Q:Are your machines difficult to operate? How do you teach us using the machine?
A: Our machines are fool-style operation design,very easy to operate.Besides,before delivery we will shoot instruction video to introduce machines’functions and to teach you how to use them.If needed engineers are available to come to your factory to help install machines, test machines and teach your staff to use the machines.
Q: Can I come to your factory to observe machine running?
A: Yes, customers are warmly welcome to visit our factory.
Q: Can you make the machine according to buyer’s request?
A: Yes,OEM is acceptable. Most of our machines are customized design based on cus- tomer’s requirements or situation
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Oversea Installation Service |
|---|---|
| Warranty: | 1 Years |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | Vacuum |
| Customization: |
Available
|
|
|---|
Are there any notable brands or manufacturers of reliable small vacuum pumps?
Yes, there are several reputable brands and manufacturers known for producing reliable small vacuum pumps that are widely used in various industries and applications. Here are some notable brands in the world of small vacuum pumps:
1. Welch (Gardner Denver):
Welch, a brand under the Gardner Denver umbrella, is well-regarded for its high-quality laboratory vacuum pumps. They offer a range of oil-free and oil-lubricated pumps designed for applications like filtration, aspiration, and rotary evaporation.
2. KNF Neuberger:
KNF Neuberger specializes in diaphragm pumps and other small vacuum solutions. Their pumps are widely used in laboratory equipment, medical devices, and various industrial applications.
3. VACUUBRAND:
VACUUBRAND is a leading manufacturer of laboratory vacuum pumps and systems. They offer a comprehensive range of oil-free and oil-lubricated pumps, as well as vacuum controllers and accessories.
4. Pfeiffer Vacuum:
Pfeiffer Vacuum is known for its vacuum technology solutions, including compact and high-performance vacuum pumps. They serve a wide range of industries, including semiconductor manufacturing and research.
5. Edwards Vacuum:
Edwards Vacuum provides vacuum and abatement solutions for various industries. Their small vacuum pumps are used in applications like analytical instruments and research equipment.
6. Gast Manufacturing (IDEX Corporation):
Gast Manufacturing, part of the IDEX Corporation, offers a variety of small vacuum pumps and compressors. They are commonly used in medical devices, laboratory equipment, and environmental monitoring instruments.
7. Leybold:
Leybold is a global manufacturer of vacuum pumps and systems for industrial and research applications. They offer a range of small vacuum pumps designed for efficiency and reliability.
8. Becker Pumps:
Becker Pumps is known for its rotary vane vacuum pumps and compressors. Their compact and durable pumps are utilized in medical, laboratory, and industrial settings.
9. Agilent Technologies:
Agilent Technologies provides vacuum solutions, including small vacuum pumps, for analytical instrumentation and scientific research. Their pumps are known for precision and performance.
10. Busch Vacuum Solutions:
Busch Vacuum Solutions offers a wide range of vacuum pumps and systems for diverse industries, including pharmaceuticals, packaging, and laboratory applications.
These brands have established a reputation for producing reliable and efficient small vacuum pumps. When selecting a vacuum pump for a specific application, it’s important to consider factors such as the pump’s compatibility with your requirements, technical specifications, and after-sales support offered by the manufacturer.
Keep in mind that the suitability of a particular brand or model may vary depending on the application, so it’s advisable to consult with the manufacturer or a trusted supplier to choose the best small vacuum pump for your needs.
Are there maintenance requirements for keeping small vacuum pumps in good condition?
Yes, maintaining small vacuum pumps is essential to ensure their optimal performance, longevity, and reliability. Regular maintenance helps prevent breakdowns and reduces downtime. Here are some common maintenance requirements for small vacuum pumps:
1. Inspection:
Regularly inspect the pump for visible signs of wear, damage, or loose components. Look for leaks, cracks, or worn seals. Address any issues promptly to prevent further damage.
2. Oil Changes:
If your vacuum pump uses oil lubrication, adhere to the manufacturer’s recommendations for oil changes. Regular oil changes help maintain proper lubrication, preventing excessive wear on internal components.
3. Filter Replacement:
Filters in the vacuum system should be checked and replaced as needed. Clogged or dirty filters can hinder pump performance and may allow contaminants to enter the system.
4. Lubrication:
For pumps that require lubrication, ensure that the lubricant levels are within the recommended range. Lubricate bearings and moving parts according to the manufacturer’s guidelines.
5. Seal Inspection:
Inspect the seals and gaskets for signs of wear, cracks, or deterioration. Damaged seals can lead to air leaks, reducing vacuum efficiency.
6. Cleaning:
Keep the exterior of the pump clean and free from debris. Dust and dirt can affect cooling and ventilation, potentially causing the pump to overheat.
7. Performance Testing:
Regularly test the pump’s performance to ensure it meets the required vacuum level and flow rate. Adjust or recalibrate as necessary to maintain consistent performance.
8. Safety Checks:
Perform safety checks to ensure that all safety features and mechanisms are in working order. This is particularly important in medical and laboratory settings where the safe operation of the pump is critical.
9. Vibration Analysis:
Monitor vibration levels in the pump. Excessive vibration can indicate misalignment or worn components. Address vibration issues to prevent further damage.
10. Maintenance Logs:
Keep detailed maintenance records, including dates of inspections, repairs, and replacements. This helps track the pump’s maintenance history and plan future maintenance tasks.
11. Professional Service:
For more complex maintenance tasks or repairs, consider having the pump serviced by a professional technician or the manufacturer’s service center. They can perform in-depth diagnostics and repairs as needed.
It’s important to follow the manufacturer’s maintenance guidelines and recommendations specific to your vacuum pump model. Proper maintenance not only prolongs the pump’s life but also ensures it operates efficiently and safely, reducing the risk of unexpected failures.
Are small vacuum pumps suitable for portable or handheld devices?
Small vacuum pumps are indeed suitable for integration into portable or handheld devices across various industries. Their compact size, lightweight design, and energy efficiency make them valuable components for creating portable systems that require vacuum or pressure control. Here’s why small vacuum pumps are well-suited for such applications:
1. Compact Size:
Small vacuum pumps are specifically designed to be compact, allowing for easy integration into portable or handheld devices without significantly increasing the overall size or weight of the system. This is advantageous for applications where portability is a priority.
2. Lightweight Design:
The lightweight construction of small vacuum pumps makes them ideal for portable devices that may need to be carried or operated by hand. This is particularly important in fields like healthcare, where handheld medical devices require precise vacuum control.
3. Low Power Consumption:
Many small vacuum pumps are energy-efficient, consuming minimal power while still delivering reliable performance. This is crucial for battery-powered or portable devices, as it helps extend the device’s operational life between charges or battery replacements.
4. Oil-Free Operation:
Several small vacuum pump types, such as diaphragm pumps, operate without the need for oil lubrication. Oil-free operation eliminates the risk of oil contamination in the device, making them suitable for sensitive applications like analytical instruments and cleanroom equipment.
5. Quiet Operation:
Some small vacuum pumps, like diaphragm and scroll pumps, operate quietly. This is beneficial in devices used in noise-sensitive environments, such as medical settings or research laboratories.
6. Versatility:
Small vacuum pumps are versatile and can be customized to meet specific application requirements. They can be integrated into a wide range of handheld devices, including vacuum aspiration systems, sample concentrators, and point-of-care diagnostic devices.
7. Precision Control:
Small vacuum pumps offer precise control over vacuum levels, making them suitable for applications where accuracy is critical, such as in medical suction devices, where the vacuum level must be carefully controlled to avoid tissue damage.
8. Integration Flexibility:
Manufacturers can easily integrate small vacuum pumps into the design of portable devices, ensuring a seamless and efficient solution for end-users. This integration flexibility allows for the creation of compact and user-friendly devices.
In summary, small vacuum pumps are well-suited for use in portable or handheld devices due to their compact size, low power consumption, versatility, and precise control capabilities. Their integration into such devices enhances their functionality and enables innovative solutions in fields such as healthcare, environmental monitoring, and point-of-care diagnostics.
editor by Dream 2024-05-03
China high quality CHINAMFG Industrial Vacuum Pump After Sales Services Water Ring Vacuum Pump vacuum pump ac
Product Description
Product Introduction:
2BE series water ring vacuum pumps and compressors are the basis of years of scientific research and production experience combined with international advanced technology developed energy-efficient products, usually used for suction without solid particles, insoluble in water, non-corrosive the nature of the gas, in order to form a vacuum in the airtight container and pressure. By changing the structural material, the working fluid can also be used for pumping corrosive gases or corrosive liquids. Widely used in papermaking, chemical, petrochemical, light industry, pharmaceutical, food, metallurgy, building materials, electrical appliances, coal washing, beneficiation, fertilizer and other industries.
| Model | Ultimate Pressure | Pumping speed | Rotary speed | Inlet diam | Outlet diam | Motor power | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| hpa | torr | M3/min | R/min | mm | mm | kw | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 2SK-1 | 46 | 35 | 1.5 | 29 Fax: Web:toncinfilter /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps: Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg). Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels: 1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level. 2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level. 3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level. 4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges. 5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level. It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system. In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges. \ How Do Vacuum Pumps Assist in Freeze-Drying Processes?Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation: During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption). 1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber. 2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure. The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity. 3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation. The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product. By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.
Can Vacuum Pumps Be Used in Food Processing?Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation: Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing: 1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food. 2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality. 3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products. 4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates. 5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products. 6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products. 7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food. 8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth. These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
China Standard Industrial Belt Drive 2X-4 2X-8 2X-15A 2X-30A 2X-70A Double Stage Rotary Vane Vacuum Pump manufacturerProduct Description
Product Description Industrial Belt Drive 2X Double Stage Rotary Vane Vacuum Pump Application Notices
Detailed Photos
Packaging & Shipping
Packing Details : One pump in One plywood case Standard package without original wood, no fumigation needed.
Company Profile
ZheZheJiang oto Pump Industrial Co., Ltd. is a professional pump manufacturer integrating R&D, manufacturing, sales and service of pumps.
Located in Xihu (West Lake) Dis.a Industrial Park, ZheJiang , CHINAMFG Pump Industrial possesses 2 manufacturing bases in ZheJiang and ZHangZhoug. Since our inception, CHINAMFG Pump Industrial has been committed to the innovation and development of various pumps. Our leading products include self-priming trash pump, centrifugal pump, submersible pump, diaphragm pump, vacuum pump, diesel pump, fire pump, etc.
FAQ Q: Can I chat with you online? What is your company official website? Q: What type of company CHINAMFG is? Q: What kinds of pumps do you supply? Q: What is your payment terms? Q: Can you provide OEM, ODM service? Q: Why should we buy from you? Q: What is your warranty period? Q: What about delivery time? /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How Do You Maintain and Troubleshoot Vacuum Pumps?Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation: Maintenance of Vacuum Pumps: 1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition. 2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used. 3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions. 4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption. 5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating. 6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness. 7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages. 8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage. Troubleshooting Vacuum Pump Problems: 1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed. 2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary. 3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump. 4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components. 5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary. 6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed. 7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary. 8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed. By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.
How Do Vacuum Pumps Assist in Freeze-Drying Processes?Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation: During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption). 1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber. 2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure. The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity. 3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation. The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product. By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.
What Is the Purpose of a Vacuum Pump in an HVAC System?In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation: The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system. Here are the key reasons why a vacuum pump is used in an HVAC system: 1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system. 2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels. 3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency. 4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant. In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
China manufacturer Multi Stage Industrial Oil Free Dry Air Vacuum Pump Machine vacuum pump beltProduct Description
DS Series Dry Screw Vacuum Pump Features 1.Exhaust Path Is Short, Reduce The Deposition Of Reactants. 2.The Optimal Linear Sealing, The Pump Performance. 3.Simple Structure, Low Fault Rate And Easy Maintenance 4.Microcomputer Operation, Remote Monitoring, Considerate Protection DS Vacuum Pump Speed Curve Advantages 1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull. 2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer. 3.Catch the power connector, safe and convenient. 4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process. Application 1.The health care industry. 2.Lighting industry. 3.A variety of analytical instruments. 4.Electronics, semiconductor industry. 5.The power industry. 6.Refrigeration industry. Technical Prameters
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
