China Standard -65kpa Flow 4L/Min Small Electric Vacuum Pump vacuum pump design

Product Description

Model Pressure Pump Vacuum Pump Rated Voltage No-load Current Max Pressure Max Vacuum Max Flow
  (Item Number) (Item Number) (Vdc) (A) (KPa) (KPa) (L/min)
TM30B-C TM30B-C12-P13004 TM30B-C12-V6504  12 / 24 0.24/0.15 130 -65 4
TM30B-D TM30B-D12-P13004 (outside controller) TM30B-D12-V6504 (outside controller) 12 / 24 0.24/0.15 130 -65 4
” P ” means pressure pump, ” V ” means vacuum pump, “6/12/24” means different voltages optional.
Pump Weight:250g; Pump Size:80mm*31mm*60mm; Inlet&Outlet with locknut:OD 4.9mm/ID 2.8mm,hose suggestion:ID 4.0mm
Super silent noise
Motor type and code:”C”:Coreless brushless DC motor with dual ball bearings (long lifetime 15,000hours)    “D”: Coreless brushless DC motor with dual ball bearings + outside controller (long lifetime 15,000hours);pump with outside controller can realize functions of PWM 0~5V speed adjustment, brake, instant starting work ; inner controller is no additional functions. 

A- Premium duty brush DC motor

lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump

B- Economical brush DC motor

lifetime:1,500hours

C- Coreless Brushless DC Motor

A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours

D- Coreless Brushless DC motor with outer controller

With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work

H- Brushless DC Motor

Long lifetime 10000hour

         Wetted material options: 

  •     Optional membrane materials:  EPDM for normal air PTFE for corrosive air,like acid, alkali air, CHINAMFG etc.          
  •    Optional valve materials:   CHINAMFG for normal air FPM for corrosive air, like acid, alkali, ozone,etc.

Feature:

1.Highest Performance/Size Ratio
Innovative and efficient engineering designs enable the TM30A Series to push the performance envelope in a lightweight, compact size.
2.Performs Quieter
Optimized head, chamber, and flow path reduce noise without compromising performance.
3.Lasts Reliably Longer
Using the advanced diaphragm elastomer and superior brushless motor design sets the highest benchmark for service-free operation that exceeds 10,000 hours.
4.Uncontaminated flow
no contamination of the media due to oil-free operation
5.Little vibration
Because of leading edge technologies, top quality bearing, superior brushless motor
6.High level of gas tightness
thanks to stress-optimised structured diaphragm, newly-designed valves and sealing systems, precise placement of the pump head
7.Extreme chemical resistance
The use of chemically resistant materials optional such as FFPM,PTFE,FPM or other material combinations for the parts which allows the corrosive gas to be pumped.
8.Optimal solution for your application

a wide standard range of materials, motors , voltages configurates multiple components system selected

1. Industrial pressure and vacuum applications
2. Portable Analytical Instruments
3. Medical Diagnostic Equipment
4. Air Quality Sampling Monitors
5. Respiration Monitors
6. Gas or Odor Leak Detectors

etc..

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Power: Electric
Valve Body Type: Diaphragm
Diaphragm Material: Gas Air
Motor: DC Brushless Motor
Ideal Life Time: 15000 Hours
Max Flow Rate: 4L/Min
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China Standard -65kpa Flow 4L/Min Small Electric Vacuum Pump   vacuum pump design		China Standard -65kpa Flow 4L/Min Small Electric Vacuum Pump   vacuum pump design
editor by Dream 2024-05-10